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Potting Compounds & Encapsulants

Dual Component Dispensing Station with DTV technology

Description: In order to get accurate dispensing from a cartridge based system it is important to keep the cartridge under pressure and have some sort of outlet valving controlling the shot. Otherwise, without the valving, the cartridge will balloon and shrink each time it is pressurized. It is during this ballooning that the shot being dispensed may be off-ratio. If both sides balloon at different rates the flow from each cavity will not be synchronized and therefore the ratio is inconsistent. This can be very significant if one is dispensing a small shot. Every shot will be affected.

To overcome this phenomenon an outlet valve is required. The cartridge is pressurized once so it is fully expanded, and the outlet valve opens and closes as required to make the deposit. This ensures an accurate ratio. A controller with a timer can be used to open and close the valve for a programmable amount of time to determine the shot size. Typically, single component pinch-tube type valves have been used to provide the valving function. These are fitted on the end of special static mixers with luer-locking devices. The tube that runs through the pinch-tube valve is continuous so that the valve is not contaminated with reactive resin. At the end of the run the static mixer and pinch tube are removed and discarded.

Environmental issues being what they are today everybody is trying to minimize waste. This is where out DTV technology comes in. Our "DTValve" is a very small dual component valve that receives liquids from dual cartridges and keeps them apart until it presents them to the mixer. The mixer becomes the only disposable component.

This is a very simple valve with one moving part and two O Ring seals. The fluid paths through the valve are disposable. They can be changed quickly should they become contaminated with mixed resin. This generally happens inadvertently if the cartridge preparation and "burping" procedures are not followed correctly.

The key features of the DTValve are:
The DTValve controls the flow and maintains ratio accuracy.
The DTValve eliminates the need to service a pinch-tube type valve after each use.
The DTValve eliminates the disposable pinch tube.
The DTValve eliminates the need for costly special mixers.
The DTValve is very simple and easy to service should dispensing mistakes be made.
The DTValve can be adapted to most dual component cartridges.
The DTValve is designed to provide excellent service while minimizing down time, minimizing waste and maximizing production.
The main features of the Dual Component Dispensing Station are:
The sturdy stand supports the dispencer for accurate hands-free pin point placements of deposits.
The dispencer can be swiveled around the mast and cross-holder easily to facilitate cartridge purging and dispensing in practically any plane.
The controller can be easily programmed to give repeatable timed deposits. It can be used either in the "Timed" mode for shots or "Manual" mode for beads and part filling.
It allows the convenience of using cartridges in a low cost meter-mixed-dispense machine that delivers thoroughly mixed, properly proportioned, air free resin systems without the need to weigh, stir and degas them.
It is particularly adept at producing small metered shots
It is an excellent intermediary step between production by hand and a full-fledged bulk filled MMD system.
     

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